Basic Info.
Product application
High palletizing machine, as modern industrial production needs to improve in all aspects of production capacity, cost control, so promote the rapid development of production and packaging automation, high palletizing machine came into being, equipment for packaging scale behind the packaging and shipping, palletizing machine can be configured before the sealing machine, packing (bag) machine, automatic baling machine and other equipment to meet the production and packaging needs The emergence of palletizing machine, improve the production capacity of enterprises, reduce the cost, in the production and palletizing has an irreplaceable role.
How it works
The qualified packaging bags are sent to the levelling machine through the slope conveyor to make the bag shape smooth. The bags arrive at the grasping roller table. After the manipulator detects the bags on the grasping roller table, it grabs the bags for turning and stacking, and the bags are placed according to the set running track to complete the palletizing process.
SCOPE of application
Widely used in fertilizer, oil meal, feed, rice, flour, starch, salt, medicine, beverage, daily chemical, food and other production enterprises finished warehouse bags and other objects palletizing.
Type: Arrangement Palletizer
Automatic Grade: Automatic
Pallet Height: Max 2000mm
Applicable Packs: Plastic Film Pack/Bag/Carton/Box/Crate
Industry: Beverage/Chemical/Logistics
Applicable Bottles: Glass Bottle/Pet Bottle/Cans
1.1 General requirements
Packaged products (box/bag/barrel/pack) are stacked onto the empty pallet in a certain order through a series of mechanical actions, which is convenient for handling and transportation of products in bulk. The on-site operating environment shall be improved; the productivity shall be increased; the customers' requirements for production processes and packages shall be satisfied.
1.2 Automation systems' requirements to customers
Customers provide the product specification, mode of (carton/box/bag/pack) arrangement, direction and position of inlet and outlet, pallet size and other special requirements.
2.0 Solutions
2.1 System layout
2.2 3D effect drawing
2.3 Main parameters
- Stacking speed 1.5 -2.5 layers / min
- Stacking height per pallet box height x layers / stack
- Maximum load per layer 200 Kg
- Maximum load per pallet 2000 Kg
- Maximum stacking height 2000mm
- Electric power 15.3Kw
- Compressed air 600L/min
- Air supply pressure ≥0.6MPa
- Pallet size According to customers' requirements
Electrical components
- PLC Siemens
- Frequency converter Danfoss
- Photoelectric sensor SICK
- Servo motor Panasonic
- Pneumatic component FESTO
- Low-voltage apparatus Schneider
- Touch screen Schneider/Siemens
2.4 Work flow
Firstly, place 10 empty pallets in the pallet dispenser by a forklift, and the pallet dispenser will transport one pallet on proper stacking position (there are three positions available); Products are transported from the packaging machine to the accelerating belt line which may enlarge the distance between two products through speed difference; the steering mechanism will change the direction of products according to their arrangement mode, and the arrangement mechanism will arrange the products in a certain order; the pushing mechanism will place the well-arranged products onto the pallets through a lifting platform. Repeat the actions until all products are stacked well. Whenever a stack of products is finished, the full pallet conveyor line will transport the products to the workstation of the forklift.
Accelerating belt line → Steering mechanism → Arrangement and buffer system
↓
Box pushing mechanism
↓
Lifting platform
↓
Finish ← Roller conveyor ← Pallet supply system
2.5 Installation environment and safety
| Description |
Requirements |
| Installation environment |
|
| 1) Ambient temperature |
0~45°C (without air condition); 0~60°C (with control cabinet industrial air condition) |
| 2) Ambient humidity |
Generally less than or equal to 75%RH, without frosting |
| 3) Vibration |
No more than 0.5G |
| 4) Other |
Without strong radio interference |
| |
No more than 95%RH, without frosting |
We concern more on Safety
1) No operator is allowed to enter into the working range of machine. Operator and machine cannot work simultaneously within the joint operation area.
2) Guard fence shall be arranged around the working area of machine.
3) Operators who enter into the guard fence must have safety training. Safety switch of guard fence is treated as emergency stop.
4) All operable control devices of the system shall be installed outside the guard fence.
5) Necessary operating conditions must be checked before automatic start, re-start and manual operation of machine.
6) Other safety conditions must conform to relevant provisions of national laws.
7) Other safety conditions must follow the safety regulations made by users.
FAQ:
1. Are you a factory or trading company?
We are a professional manufacturer for all kinds of feed machinery, packaging machine, industry robot, automatic control system that set up more than 12 years. We always pay attention to the development of the industry. We can give a discount according to the quantity of machine you purchase.
2. How long can I get feedback after inquiry?
We will reply you within 10 hours in working day.
3. Where is your factory located? How can I visit there?
Our factory is located in Anshan City, Liaoning Province, China, which is just one hour driving from Shenyang Airport(IATA:SHE, ICAO:ZYTX), Welcome to visit our factory.
4. Delivery time
Machines & molds order takes 30 work days after pre-payment received.
5. What is the package? Is it suitable for shipment?
Machines will be packed by the standard wooden case or PE film wrapping.
6. Payment term
L/C, T/T, DP,DA all available
7. Can I trust you?
Sure, we are the manufacturer certified by BV.
8. How long is the warranty for machines?
Machines warranty is 12 months from installation & commissioning.
9. How' s your after-sale service?
after sales support and service is very important to customers and we will respond to you soon if parts are required they would be sent to you by international courier within 48 hours.
10. Can you engineer come to our place to help with machine installation & commission?
Yes, our engineers are available to travel to your place. Round flight tickets & accommodation will be at your cost.
11. How to send my inquiry?
You can contact us by email, phone call, Instant Messenger (WhatsApp, WeChat, Skype)
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